Electronic Shelf Solution

Electronic Shelf Solution

Warehouse / Production Floor

Core Contradictions & Pain Points

Warehouse Management Level

High Labor Costs & Low Efficiency

Manual location finding, shelving, and picking rely entirely on manual judgment throughout the process. The team's warehousing operations require a large amount of manual labor hours, and material preparation work order processing efficiency is low; material shelving and outbound full-process manual barcode scanning confirmation involves cumbersome steps, feeding single-plate takes a long time, and picking also requires manual verification one by one.

Inefficient Storage Utilization & Inventory Management

Storage locations and materials are bound in a one-to-one logical relationship, preventing flexible use of empty spaces and wasting warehouse area; without real-time inventory monitoring, FIFO cannot be achieved, easily creating stagnant and slow-moving materials, making inventory optimization difficult and lacking online counting capability with poor material traceability.

High Operation Error Rate

Manual sorting and material placement are prone to wrong material picking and wrong storage location issues; without effective error-proofing mechanisms, manual review is needed after errors occur, affecting overall operational processes.

Low Process Standardization

Receiving, material preparation, and outbound require printing paper work orders and barcodes; manual document transfer is prone to loss and errors; system data is not synchronized with on-site operations; manual accounting is time-consuming and data statistics lag.

Production Floor Level

Disconnected Material Delivery

Production material demands are not connected with warehouse material preparation information; offline manual application and delivery are needed, easily causing material shortage downtime or material backlog; pull production cannot be achieved, and WIP (work-in-process) remains high.

Poor Collaboration Between Production Lines & Warehouse

MES production demands cannot be directly synchronized to WMS; warehouse material preparation lacks precise data support; materials are difficult to arrange in station sequence, increasing operational difficulty for loading and placement personnel.

Difficult Seasonal Workforce Management

Material operation volumes fluctuate significantly between peak and off-peak seasons; manual teams require frequent adjustments with high management costs; new employees have slow learning curves and inconsistent operation quality.

Core Solution Approach

Hardware Intelligent Upgrade

Introduce sensor-based electronic shelves (equipped with photoelectric beam sensors, location indicator lights, sensors) to replace manual repetitive work such as material putaway and picking, optimizing operation modes and improving operational efficiency.

System Data Interconnection

Connect WMS and MES system interfaces to achieve real-time synchronization of production demands, inventory data, and material preparation work orders; material shortage demands triggered by MES low-water-level warnings are automatically pushed to WMS, automatically generating material preparation documents to promote pull production implementation.

Process Digital Reconstruction

Cancel paper work orders and barcodes; use system light-guided operations to simplify scanning steps; break the one-to-one binding relationship between storage locations and materials to achieve fluid storage location management, maximizing warehouse area utilization.

Full-Process Error-Proofing

Through electronic shelf sensors, indicator lights, and system logic, achieve real-time alarms for illegal material retrieval, placement, wrong material retrieval, and other behaviors; combined with automatic data recording and traceability, reduce operation error rates.

Efficient Operation Implementation

With electronic shelf light guidance as the core, optimize warehouse material preparation and material handover processes, reduce manual judgment steps, improve material flow efficiency, and alleviate manual delivery pressure.

Inbound Comparison
Before & After Electronic Shelf System Implementation
Changes
Comparison
Net Packaging Inbound
Improve warehouse cleanliness in preparation for outbound
Fluid storage locations, find nearby empty slots
Convenient material putaway, fully utilizing shelf area

Solution Description & Flowchart

This solution uses electronic shelves as the hardware core and WMS+MES system interconnection as the data core, covering full-process warehouse receiving, putaway, material preparation, outbound, and production floor material handover, adapting to SMT industry and various manufacturing warehouse and production floor management needs, while supporting customized adaptation for different material types (reels, loose bagged items, cartons, totes, etc.)

(1) Core Hardware: Sensor-Based Electronic Shelves

Core Configuration

Independent photoelectric beam sensors per slot, location indicator lights, shelf codes, antennas, controllers; support 7-inch/13-inch reels and multiple material types; some models support CAN communication (up to 128 units) and WiFi wireless connection.

Core Functions

Automatically bind material and slot information, light-guided putaway/takeaway, real-time illegal operation alarms, power-off/network-disconnection memory, local data storage; support net packaging inbound, fluid storage location management; loading per reel 3-5 seconds, picking per reel 1-2 seconds.

Model Adaptation

Covers five-layer/seven-layer fixed shelves, mobile shelves, stencil shelves, loose material shelves, carton/tote shelves; customizable specifications to meet different storage needs in warehouses and line-side warehouses; inventory area can be saved by 40%.

(1) Core Hardware: Sensor-Based Electronic Shelves
(1) Core Hardware: Sensor-Based Electronic Shelves

(2) Core System: WMS+MES Seamless Connection

WMS System

Responsible for full-process warehouse management, including shelf address import, empty slot detection, real-time inventory monitoring, material preparation work order generation, light-guided operations, data traceability and counting; supports ERP system integration and open API interfaces.

MES System

Responsible for production floor management; triggers material demands through low-water-level warnings and pushes demands to WMS in real time; receives warehouse material preparation and handover data to achieve collaborative control of production and warehousing.

Data Interconnection

MES production material shortage demand → WMS automatically generates material preparation orders → electronic shelves light-guide picking → materials are handed over to production lines according to specifications → MES confirms material receipt; full-process data is synchronized in real time, reducing manual intervention.

(3) Core Featured Functions

Error-Proofing

Achieve four major alarms for illegal material retrieval, placement, wrong material retrieval, and delayed placement; operation records are cached after network/power disconnection and automatically reported to the system for verification after power/network restoration

Intelligent Inventory

Support FIFO, online counting, material traceability; automatic warnings for expired or depleted materials; substitute material management, dynamic counting, eliminating stagnant materials.

Efficient Operations

Production Pull

Full-Process Traceability

Core Business Process Flowchart

Warehouse Core Process

Material Receiving Process
Putaway Process
Material Preparation Process
Outbound Process
Material Receiving Process

Production Floor Core Process

Demand Trigger
Warehouse Material Preparation
Material Handover
Production Receiving
Demand Trigger

Implementation Path

Adopt a phased, pilot-first rollout strategy to reduce go-live risks

Phase 1: Preliminary Preparation

On-Site Investigation & Planning

Evaluate warehouse/production floor layout and network environment; plan electronic shelf placement and material handover areas.

Hardware Selection & Customization

Select suitable electronic shelf models based on material types (reels, cartons, totes, etc.); support customized modifications to meet different storage needs in warehouses and line-side warehouses.

System Integration & Development

Connect WMS with MES and ERP interfaces to achieve real-time data exchange; configure electronic shelf lighting rules, alarm rules, and inventory warning rules.

On-Site Environment Modification

Build dedicated WiFi networks (2.4G/5G dual-band, RSSI≥-65dBm); plan material handover area signage; optimize warehouse operation aisles.

Phase 2: Implementation & Deployment

Hardware Installation & Debugging

Complete electronic shelf assembly, power-up, and network connection; perform hardware functional testing to ensure lighting, sensing, and alarm functions work properly.

System Configuration & Testing

Import shelf addresses and material information into WMS; perform empty slot detection and putaway/takeaway simulation tests; complete MES-WMS interface joint debugging; test full-process linkage from low-water-level warning to material preparation order generation to light-guided picking.

Pilot Operation

Select one warehouse area and one production workstation for pilot operation; carry out full-process operations including receiving, putaway, material preparation, and handover; record issues and optimize, including system parameter adjustments and operation process standardization.

Benefit Analysis

Significant Labor Cost Reduction

Warehouse Side:

Achieve light-guided operations, releasing 80% of material sorting workload; a 30-person warehouse team can be optimized to 15 people, saving 50% of labor costs.

Production Side:

Optimize material handover processes, reduce duplicate workload for material handlers, alleviate manual delivery pressure, and lower labor input.

Management Side:

Standardized light-guided operations lower employee skill requirements; new employees get up to speed quickly; no frequent manual team adjustments needed during peak/off-peak seasons, reducing labor management costs.

Significant Operational Efficiency Improvement

Material Loading:

Electronic shelf feeding single-plate 3-5 seconds, picking single-plate 1-2 seconds, work order preparation efficiency improved by 3-5 times, cancel paper work orders and barcodes, reduce manual posting and document transfer time, outbound efficiency improved by over 50%.

Material Handover:

Standardized material handover processes combined with light-guided precise material preparation achieve 100% on-time material delivery, completely resolving production line material shortage downtime and improving overall production efficiency.

Inventory & Space Management Optimization

Inventory Management:

Fluid storage location management breaks the one-to-one binding between materials and locations, fully utilizing empty spaces and saving 40% of inventory area; achieves FIFO and online counting, eliminating stagnant and slow-moving materials, and improving inventory turnover by over 30%.

Space Management:

Automatic warnings for depleted or expired materials; support dynamic counting and substitute material management; real-time accurate inventory data; optimize inventory structure and reduce inventory capital occupation

Production Collaboration & Lean Upgrade

Connect WMS and MES systems to achieve real-time linkage between production demands and warehouse material preparation; implement pull production and JIT production; reduce WIP and improve production flexibility.

Materials arranged in station sequence facilitate loading and placement operations, reduce production line operation errors, and improve product quality.

Digitalization & Management Capability Improvement

Full-process operation data is automatically recorded and synchronized in real time; supports data export and big data analysis, providing data support for production efficiency optimization, quality improvement, and decision-making.

Error-proofing mechanisms reduce operation error rates to nearly zero; full-process material traceability improves enterprise quality control capabilities; 5S management levels are significantly improved, making the on-site working environment more standardized.

Operation & Management Standardization

Light-guided operations replace manual judgment; operation processes are standardized; human factor influence is reduced; operation quality is more stable.

The system automatically completes inventory updates, work order generation, and data statistics, reducing manual intervention, improving enterprise digital management levels, and laying the foundation for smart manufacturing upgrades.

Customer Recognition

Project Kickoff Meeting

敬业集团MES项目

敬业集团MES项目

小熊电器WMS/MES项目

小熊电器WMS/MES项目

创维集团WMS/MES/APS项目

创维集团WMS/MES/APS项目

熠日照明WMS/MES/APS/SRM项目

熠日照明WMS/MES/APS/SRM项目

北方光电WMS/MES项目

北方光电WMS/MES项目

长视科技WMS/MES项目

长视科技WMS/MES项目

瑞能集团WMS/SRM/APS项目

瑞能集团WMS/SRM/APS项目

瑞德智能MES项目

瑞德智能MES项目

易事特WMS/MES/QMS项目

易事特WMS/MES/QMS项目

诺必达WMS&MES项目

诺必达WMS&MES项目

云聚MES项目

云聚MES项目

银三环SCM项目

银三环SCM项目

尊特数码MES项目

尊特数码MES项目

英特科技WMS&MES项目

英特科技WMS&MES项目

盈瑞丰WMS&MES项目

盈瑞丰WMS&MES项目

星原电子WMS&MES项目

星原电子WMS&MES项目

康创电子WMS/MES项目.

康创电子WMS/MES项目.

英飞同仁WMS/MES项目.

英飞同仁WMS/MES项目.

声凯乐器WMS项目

声凯乐器WMS项目

恒铭达WMS项目

恒铭达WMS项目

伟邦钣金MES项目

伟邦钣金MES项目

伟经家居WMS&MES项目

伟经家居WMS&MES项目

净诺环境WMS项目

净诺环境WMS项目

广东帕尔福MES&WMS&APS项目

广东帕尔福MES&WMS&APS项目

赛而美MES项目

赛而美MES项目

瀚邦为MES项目

瀚邦为MES项目

欧赛电子数字化项目

欧赛电子数字化项目

明庆电子MES项目

明庆电子MES项目

富来电子MES&WMS&APS项目

富来电子MES&WMS&APS项目

康创电子数字化项目

康创电子数字化项目

美特APS项目

美特APS项目

美力弹簧MES项目

美力弹簧MES项目

凯洋医疗数字化项目

凯洋医疗数字化项目

康蒂WMS&MES项目

康蒂WMS&MES项目

宏石WMS项目

宏石WMS项目

净诺环境WMS项目

净诺环境WMS项目

佳禾智能数字化项目

佳禾智能数字化项目

精而美WMS&MES项目

精而美WMS&MES项目

恒美WMS&MES项目

恒美WMS&MES项目

东陆科技MES项目

东陆科技MES项目

中强电子WMS项目

中强电子WMS项目

百威电子WMS&MES项目

百威电子WMS&MES项目

云曼数字化工厂项目

云曼数字化工厂项目

邦普电子WMS&MES项目

邦普电子WMS&MES项目

科利WMS&MES&QMS项目

科利WMS&MES&QMS项目

乐图电子WMS&MES项目

乐图电子WMS&MES项目

赛尔美MES项目

赛尔美MES项目

佳韵电子数字化项目

佳韵电子数字化项目

敬业集团MES项目

敬业集团MES项目

小熊电器WMS/MES项目

小熊电器WMS/MES项目

创维集团WMS/MES/APS项目

创维集团WMS/MES/APS项目

熠日照明WMS/MES/APS/SRM项目

熠日照明WMS/MES/APS/SRM项目

北方光电WMS/MES项目

北方光电WMS/MES项目

长视科技WMS/MES项目

长视科技WMS/MES项目

瑞能集团WMS/SRM/APS项目

瑞能集团WMS/SRM/APS项目

瑞德智能MES项目

瑞德智能MES项目

易事特WMS/MES/QMS项目

易事特WMS/MES/QMS项目

诺必达WMS&MES项目

诺必达WMS&MES项目

云聚MES项目

云聚MES项目

银三环SCM项目

银三环SCM项目

尊特数码MES项目

尊特数码MES项目

英特科技WMS&MES项目

英特科技WMS&MES项目

盈瑞丰WMS&MES项目

盈瑞丰WMS&MES项目

星原电子WMS&MES项目

星原电子WMS&MES项目

康创电子WMS/MES项目.

康创电子WMS/MES项目.

英飞同仁WMS/MES项目.

英飞同仁WMS/MES项目.

声凯乐器WMS项目

声凯乐器WMS项目

恒铭达WMS项目

恒铭达WMS项目

伟邦钣金MES项目

伟邦钣金MES项目

伟经家居WMS&MES项目

伟经家居WMS&MES项目

净诺环境WMS项目

净诺环境WMS项目

广东帕尔福MES&WMS&APS项目

广东帕尔福MES&WMS&APS项目

赛而美MES项目

赛而美MES项目

瀚邦为MES项目

瀚邦为MES项目

欧赛电子数字化项目

欧赛电子数字化项目

明庆电子MES项目

明庆电子MES项目

富来电子MES&WMS&APS项目

富来电子MES&WMS&APS项目

康创电子数字化项目

康创电子数字化项目

美特APS项目

美特APS项目

美力弹簧MES项目

美力弹簧MES项目

凯洋医疗数字化项目

凯洋医疗数字化项目

康蒂WMS&MES项目

康蒂WMS&MES项目

宏石WMS项目

宏石WMS项目

净诺环境WMS项目

净诺环境WMS项目

佳禾智能数字化项目

佳禾智能数字化项目

精而美WMS&MES项目

精而美WMS&MES项目

恒美WMS&MES项目

恒美WMS&MES项目

东陆科技MES项目

东陆科技MES项目

中强电子WMS项目

中强电子WMS项目

百威电子WMS&MES项目

百威电子WMS&MES项目

云曼数字化工厂项目

云曼数字化工厂项目

邦普电子WMS&MES项目

邦普电子WMS&MES项目

科利WMS&MES&QMS项目

科利WMS&MES&QMS项目

乐图电子WMS&MES项目

乐图电子WMS&MES项目

赛尔美MES项目

赛尔美MES项目

佳韵电子数字化项目

佳韵电子数字化项目

Project Acceptance Meeting

【易事特】项目验收会

【易事特】项目验收会

【易事特】项目验收

【易事特】项目验收

【优特科技】项目验收

【优特科技】项目验收

【伟邦科技】项目验收

【伟邦科技】项目验收

【星原电子】项目验收

【星原电子】项目验收

【比亚迪】项目验收

【比亚迪】项目验收

【威诺高】项目验收

【威诺高】项目验收

万家乐MES项目

万家乐MES项目

【赛尔美】项目验收

【赛尔美】项目验收

【盈瑞丰】项目验收

【盈瑞丰】项目验收

【泰途】项目验收

【泰途】项目验收

【许继集团】项目验收

【许继集团】项目验收

【易事特】项目验收会

【易事特】项目验收会

【易事特】项目验收

【易事特】项目验收

【优特科技】项目验收

【优特科技】项目验收

【伟邦科技】项目验收

【伟邦科技】项目验收

【星原电子】项目验收

【星原电子】项目验收

【比亚迪】项目验收

【比亚迪】项目验收

【威诺高】项目验收

【威诺高】项目验收

万家乐MES项目

万家乐MES项目

【赛尔美】项目验收

【赛尔美】项目验收

【盈瑞丰】项目验收

【盈瑞丰】项目验收

【泰途】项目验收

【泰途】项目验收

【许继集团】项目验收

【许继集团】项目验收

Letter of Thanks

【比亚迪】感谢信

【比亚迪】感谢信

【帕尔福】感谢信

【帕尔福】感谢信

【恒美】感谢信

【恒美】感谢信

【宏石激光】感谢信

【宏石激光】感谢信

【伟邦科技】感谢信

【伟邦科技】感谢信

【精体电子】感谢信

【精体电子】感谢信

【诺必达】感谢信

【诺必达】感谢信

【金尚智能】感谢信

【金尚智能】感谢信

【赛尔美】感谢信

【赛尔美】感谢信

【比亚迪】感谢信

【比亚迪】感谢信

【帕尔福】感谢信

【帕尔福】感谢信

【恒美】感谢信

【恒美】感谢信

【宏石激光】感谢信

【宏石激光】感谢信

【伟邦科技】感谢信

【伟邦科技】感谢信

【精体电子】感谢信

【精体电子】感谢信

【诺必达】感谢信

【诺必达】感谢信

【金尚智能】感谢信

【金尚智能】感谢信

【赛尔美】感谢信

【赛尔美】感谢信

Awards & Honors

【创维集团】赠送牌匾

【创维集团】赠送牌匾

【小熊电器】赠送牌匾

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【熠日照明】赠送牌匾

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【伟邦科技】赠送牌匾

【伟邦科技】赠送牌匾

【许继集团】赠送牌匾

【许继集团】赠送牌匾

【优特电力】赠送牌匾

【优特电力】赠送牌匾

【星原电子】赠送牌匾

【星原电子】赠送牌匾

【易事特】赠送牌匾

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【敬业集团】赠送牌匾

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【诺必达】赠送牌匾

【诺必达】赠送牌匾

【瑞能智慧】赠送牌匾

【瑞能智慧】赠送牌匾

【精体电子】赠送牌匾

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【星河精密】赠送牌匾

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【明庆电子】赠送牌匾

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【锦力电器】赠送牌匾

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【广联汽配】赠送牌匾

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【三胜电器】赠送牌匾

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【恒美】赠送牌匾

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【恩玖科技】赠送牌匾

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【爱尼智能】赠送牌匾

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