3C/集成电路/SMT行业

Not Just Transformation, But Efficiency Rebirth

Home Appliance / Assembly Industry Total Solution

Full-Chain Digital Solution Covering Man, Machine, Material, Method & Environment, Building a New Benchmark for Lean Home Appliance Assembly

HAI/Assembly Industry

Challenges in Digital Transformation?

Difficult Quality Process Traceability

· Man, Machine, Material, Method, Environment data cannot be associated and traced with product SN

· Non-conforming product rework, component replacement records cannot be effectively controlled and traced

· Unable to lock and track products when quality exceptions occur

Many Blind Spots in Production Management

· Pre-processing relies entirely on manual monitoring, difficult to control WIP and completion progress

· Work order production status and progress not transparent, low efficiency relying on manual follow-up

· Production process prone to abnormal issues such as skipping or missing stations

· Many customer label types, offline labeling inefficient and error-prone

Low Material Management Efficiency

· Material labels not standardized, cannot meet traceability management requirements

· Warehouse material account and physical not synchronized, inventory inaccurate, difficult to find materials, highly dependent on people

· Difficult FIFO control, shelf life cannot be monitored, prone to slow-moving

Difficult Process Monitoring

· SOP, drawing document distribution, difficult version control, error-prone

· ECN changes cannot be transmitted and controlled in the first time

· Lack of tooling life monitoring, quality risks exist

Difficult WIP Clearing

· WIP station data lacks systematic control, status not transparent

· Unable to locate reasons for work order tail quantities, affecting order delivery

Many Data Island Breakpoints

· Production data relies on manual daily reports, data cannot be shared in real-time

· ICT, FCT, ATE, aging and other test equipment data in islands, cannot be associated and traced with products

· Quality, equipment, personnel, exception and other data in isolated state

Core Function Modules

Warehousing & Logistics Management

Supplier Online Order Acceptance, Labeling & Delivery Collaboration Management;

Full Warehouse Barcoding, Dynamic Storage Locations & Mobile Efficient Operations;

Material FIFO, Account-Reality Consistency & Refined Inventory Control;

On-Site Material Requisition, Line-Side Warehouse Management & JIT Delivery Management.

Production Planning Management

Plan Decomposition & Scheduling

Work order plan decomposition, supporting pre-scheduling & daily scheduling, monitoring capacity load. Pre-processing scheduling with precise plan assignment to lines, equipment & teams.

Progress Monitoring & Analysis

Monitor production plan status, statistically analyze plan achievement rate, and realize production progress transparency.

Production Execution Management

Personnel Management

Personnel qualification & position binding, automatic working hours collection, ensuring person-position matching & improving management efficiency.

Material Feeding Management

Feeding error-proofing, batch traceability, eliminating wrong/mixed materials, ensuring source quality.

Station Pass Management

Station reporting, preventing skip/missed stations, realizing full production visibility & improving scheduling efficiency.

Defect Management

Associate defect data with products, achieve full-process traceability, precisely locate problems & reduce rework costs.

SOP Management

Paperless SOP distribution, supporting video guidance, ensuring standard unification & improving operation standardization.

ESD Management

Real-time static monitoring, automatic alarm & locking for abnormalities, preventing ESD damage & reducing failure risks.

Packing & Packaging

Custom label printing, realizing hierarchical associated traceability, meeting customer requirements & improving logistics efficiency.

Exc Mgmt

Exception reporting & early warning, process tracking closed-loop, accelerating exception response & reducing line-stop losses.

Equipment Interconnection & Integration

Data collection & associated traceability for ICT, FCT, ATE, aging and other test equipment

Parameter distribution & error-proofing control for programming, laser marking and other equipment.

Automatic statistical analysis of equipment utilization & OEE

Quality Process Management

Warehouse Inspection

Covering full-scenario inspection for incoming, inventory, return & rejected materials.

In-Process Inspection

Realize full paperless first-piece, patrol, sampling, final & incoming inspection.

Warehouse Inspection

Automatic statistical analysis of inspection data to support quality improvement.

In-Process Inspection

SPC real-time quality process monitoring with automatic early warning control.

In-Process Inspection

Support one-click product locking to prevent defective products from flowing out.

Equipment & Tooling Management

Equipment maintenance, inspection & status visual monitoring

Unique code numbering for tooling, full lifecycle management from storage, requisition, return to lifespan.

Home Appliance & Assembly Solution Workflow

Home Appliance & Assembly Solution Workflow

Product Display Form

Assembly Line Dashboard

Assembly Line Dashboard

Maintenance Management Dashboard

Maintenance Management Dashboard

Packaging Line Management Dashboard

Packaging Line Management Dashboard

Workshop Integrated Management Dashboard

Workshop Integrated Management Dashboard

Assembly Line Dashboard

Assembly Line Dashboard

Maintenance Management Dashboard

Maintenance Management Dashboard

Packaging Line Management Dashboard

Packaging Line Management Dashboard

Workshop Integrated Management Dashboard

Workshop Integrated Management Dashboard

Assembly Line Dashboard

Assembly Line Dashboard

Maintenance Management Dashboard

Maintenance Management Dashboard

Packaging Line Management Dashboard

Packaging Line Management Dashboard

Workshop Integrated Management Dashboard

Workshop Integrated Management Dashboard

Assembly Line Dashboard

Assembly Line Dashboard

Maintenance Management Dashboard

Maintenance Management Dashboard

Packaging Line Management Dashboard

Packaging Line Management Dashboard

Workshop Integrated Management Dashboard

Workshop Integrated Management Dashboard

Assembly Line Dashboard

Assembly Line Dashboard

Maintenance Management Dashboard

Maintenance Management Dashboard

Packaging Line Management Dashboard

Packaging Line Management Dashboard

Workshop Integrated Management Dashboard

Workshop Integrated Management Dashboard

Assembly Line Dashboard

Assembly Line Dashboard

Maintenance Management Dashboard

Maintenance Management Dashboard

Packaging Line Management Dashboard

Packaging Line Management Dashboard

Workshop Integrated Management Dashboard

Workshop Integrated Management Dashboard

Assembly Line Dashboard

Assembly Line Dashboard

Maintenance Management Dashboard

Maintenance Management Dashboard

Packaging Line Management Dashboard

Packaging Line Management Dashboard

Workshop Integrated Management Dashboard

Workshop Integrated Management Dashboard

Assembly Line Dashboard

Assembly Line Dashboard

Maintenance Management Dashboard

Maintenance Management Dashboard

Packaging Line Management Dashboard

Packaging Line Management Dashboard

Workshop Integrated Management Dashboard

Workshop Integrated Management Dashboard

Assembly Line Dashboard

Assembly Line Dashboard

Maintenance Management Dashboard

Maintenance Management Dashboard

Packaging Line Management Dashboard

Packaging Line Management Dashboard

Workshop Integrated Management Dashboard

Workshop Integrated Management Dashboard

Assembly Line Dashboard

Assembly Line Dashboard

Maintenance Management Dashboard

Maintenance Management Dashboard

Packaging Line Management Dashboard

Packaging Line Management Dashboard

Workshop Integrated Management Dashboard

Workshop Integrated Management Dashboard

Assembly Line Dashboard

Assembly Line Dashboard

Maintenance Management Dashboard

Maintenance Management Dashboard

Packaging Line Management Dashboard

Packaging Line Management Dashboard

Workshop Integrated Management Dashboard

Workshop Integrated Management Dashboard

Assembly Line Dashboard

Assembly Line Dashboard

Maintenance Management Dashboard

Maintenance Management Dashboard

Packaging Line Management Dashboard

Packaging Line Management Dashboard

Workshop Integrated Management Dashboard

Workshop Integrated Management Dashboard

Assembly Line Dashboard

Assembly Line Dashboard

Maintenance Management Dashboard

Maintenance Management Dashboard

Packaging Line Management Dashboard

Packaging Line Management Dashboard

Workshop Integrated Management Dashboard

Workshop Integrated Management Dashboard

Qualitative benefits from past cases

Full Process Transparent Control

Connect full-link data, completely eliminate information silos

Production Flexibility Upgrade

Through precise scheduling and work order breakdown

Improve line change efficiency and market response speed

Full Link Quality Assurance

Build from incoming inspection, process control

to finished product testing full-process quality system

Operation Standardization & Error-Proofing Implementation

Unify operation standards, eliminate human errors

Ensure assembly process consistency

Equipment O&M Intelligent Transformation

Achieve equipment full lifecycle management

Reduce Unplanned Downtime

Lean Warehousing & Logistics Operations

Improve Material Turnover Efficiency

Reduce Line-Side Inventory Backlog & Management Costs

Refined Personnel Management Empowerment

Improve Labor Efficiency & Management Transparency

Build Data-Driven Decision-Making System

Accumulate Full-Dimension Data on Production, Quality & Equipment

Support Management Decisions

Compliance & Customer Satisfaction Improvement

Meet Quality Traceability & Compliance Requirements

Enhance Customer Trust & Order Delivery Satisfaction

Quantitative benefits

15%-30%
Prod. Eff. Improvement

Changeover time reduced by 20%-45%

Manufacturing cycle shortened by 20%

work order closing accelerated

10%-28%
OEE Improvement

Unplanned downtime reduction

Mounter Util. & Output ↑

2%-5%
FPY & Yield Improvement

Defect rate reduced by 30%-50%

Rework costs greatly reduced

8%-15%
Material loss rate reduced

Misplace, Reject & Expired Loss ↓

MSD/Paste/Adh. Waste ↓

60%-90%
Manual Entry Cost Down

Reports, traceability, inventory counting,

Material checking labor greatly reduced

20%-45%
Changeover Improvement

↑ Daily CO Freq., ↓ CO Time

Supports HM/LV

15%-30%
WIP Inventory ↓

Kitting rate improved,

material waiting time reduced,

Leaner line-side inventory

Hour-level ➔ Min-level
Quality traceability time

Abnormal location, batch locking,

Report Gen. ↑ 90%+

Reduced to 0
Misplace/Mixed Lot Incidents

Load & Feeder Verification

MSD Blocked / Lots Closed-loop

Customer Recognition

Project Kickoff Meeting

敬业集团MES项目

敬业集团MES项目

小熊电器WMS/MES项目

小熊电器WMS/MES项目

创维集团WMS/MES/APS项目

创维集团WMS/MES/APS项目

熠日照明WMS/MES/APS/SRM项目

熠日照明WMS/MES/APS/SRM项目

北方光电WMS/MES项目

北方光电WMS/MES项目

长视科技WMS/MES项目

长视科技WMS/MES项目

瑞能集团WMS/SRM/APS项目

瑞能集团WMS/SRM/APS项目

瑞德智能MES项目

瑞德智能MES项目

易事特WMS/MES/QMS项目

易事特WMS/MES/QMS项目

诺必达WMS&MES项目

诺必达WMS&MES项目

云聚MES项目

云聚MES项目

银三环SCM项目

银三环SCM项目

尊特数码MES项目

尊特数码MES项目

英特科技WMS&MES项目

英特科技WMS&MES项目

盈瑞丰WMS&MES项目

盈瑞丰WMS&MES项目

星原电子WMS&MES项目

星原电子WMS&MES项目

康创电子WMS/MES项目.

康创电子WMS/MES项目.

英飞同仁WMS/MES项目.

英飞同仁WMS/MES项目.

声凯乐器WMS项目

声凯乐器WMS项目

恒铭达WMS项目

恒铭达WMS项目

伟邦钣金MES项目

伟邦钣金MES项目

伟经家居WMS&MES项目

伟经家居WMS&MES项目

净诺环境WMS项目

净诺环境WMS项目

广东帕尔福MES&WMS&APS项目

广东帕尔福MES&WMS&APS项目

赛而美MES项目

赛而美MES项目

瀚邦为MES项目

瀚邦为MES项目

欧赛电子数字化项目

欧赛电子数字化项目

明庆电子MES项目

明庆电子MES项目

富来电子MES&WMS&APS项目

富来电子MES&WMS&APS项目

康创电子数字化项目

康创电子数字化项目

美特APS项目

美特APS项目

美力弹簧MES项目

美力弹簧MES项目

凯洋医疗数字化项目

凯洋医疗数字化项目

康蒂WMS&MES项目

康蒂WMS&MES项目

宏石WMS项目

宏石WMS项目

净诺环境WMS项目

净诺环境WMS项目

佳禾智能数字化项目

佳禾智能数字化项目

精而美WMS&MES项目

精而美WMS&MES项目

恒美WMS&MES项目

恒美WMS&MES项目

东陆科技MES项目

东陆科技MES项目

中强电子WMS项目

中强电子WMS项目

百威电子WMS&MES项目

百威电子WMS&MES项目

云曼数字化工厂项目

云曼数字化工厂项目

邦普电子WMS&MES项目

邦普电子WMS&MES项目

科利WMS&MES&QMS项目

科利WMS&MES&QMS项目

乐图电子WMS&MES项目

乐图电子WMS&MES项目

赛尔美MES项目

赛尔美MES项目

佳韵电子数字化项目

佳韵电子数字化项目

敬业集团MES项目

敬业集团MES项目

小熊电器WMS/MES项目

小熊电器WMS/MES项目

创维集团WMS/MES/APS项目

创维集团WMS/MES/APS项目

熠日照明WMS/MES/APS/SRM项目

熠日照明WMS/MES/APS/SRM项目

北方光电WMS/MES项目

北方光电WMS/MES项目

长视科技WMS/MES项目

长视科技WMS/MES项目

瑞能集团WMS/SRM/APS项目

瑞能集团WMS/SRM/APS项目

瑞德智能MES项目

瑞德智能MES项目

易事特WMS/MES/QMS项目

易事特WMS/MES/QMS项目

诺必达WMS&MES项目

诺必达WMS&MES项目

云聚MES项目

云聚MES项目

银三环SCM项目

银三环SCM项目

尊特数码MES项目

尊特数码MES项目

英特科技WMS&MES项目

英特科技WMS&MES项目

盈瑞丰WMS&MES项目

盈瑞丰WMS&MES项目

星原电子WMS&MES项目

星原电子WMS&MES项目

康创电子WMS/MES项目.

康创电子WMS/MES项目.

英飞同仁WMS/MES项目.

英飞同仁WMS/MES项目.

声凯乐器WMS项目

声凯乐器WMS项目

恒铭达WMS项目

恒铭达WMS项目

伟邦钣金MES项目

伟邦钣金MES项目

伟经家居WMS&MES项目

伟经家居WMS&MES项目

净诺环境WMS项目

净诺环境WMS项目

广东帕尔福MES&WMS&APS项目

广东帕尔福MES&WMS&APS项目

赛而美MES项目

赛而美MES项目

瀚邦为MES项目

瀚邦为MES项目

欧赛电子数字化项目

欧赛电子数字化项目

明庆电子MES项目

明庆电子MES项目

富来电子MES&WMS&APS项目

富来电子MES&WMS&APS项目

康创电子数字化项目

康创电子数字化项目

美特APS项目

美特APS项目

美力弹簧MES项目

美力弹簧MES项目

凯洋医疗数字化项目

凯洋医疗数字化项目

康蒂WMS&MES项目

康蒂WMS&MES项目

宏石WMS项目

宏石WMS项目

净诺环境WMS项目

净诺环境WMS项目

佳禾智能数字化项目

佳禾智能数字化项目

精而美WMS&MES项目

精而美WMS&MES项目

恒美WMS&MES项目

恒美WMS&MES项目

东陆科技MES项目

东陆科技MES项目

中强电子WMS项目

中强电子WMS项目

百威电子WMS&MES项目

百威电子WMS&MES项目

云曼数字化工厂项目

云曼数字化工厂项目

邦普电子WMS&MES项目

邦普电子WMS&MES项目

科利WMS&MES&QMS项目

科利WMS&MES&QMS项目

乐图电子WMS&MES项目

乐图电子WMS&MES项目

赛尔美MES项目

赛尔美MES项目

佳韵电子数字化项目

佳韵电子数字化项目

Project Acceptance Meeting

【易事特】项目验收会

【易事特】项目验收会

【易事特】项目验收

【易事特】项目验收

【优特科技】项目验收

【优特科技】项目验收

【伟邦科技】项目验收

【伟邦科技】项目验收

【星原电子】项目验收

【星原电子】项目验收

【比亚迪】项目验收

【比亚迪】项目验收

【威诺高】项目验收

【威诺高】项目验收

万家乐MES项目

万家乐MES项目

【赛尔美】项目验收

【赛尔美】项目验收

【盈瑞丰】项目验收

【盈瑞丰】项目验收

【泰途】项目验收

【泰途】项目验收

【许继集团】项目验收

【许继集团】项目验收

【易事特】项目验收会

【易事特】项目验收会

【易事特】项目验收

【易事特】项目验收

【优特科技】项目验收

【优特科技】项目验收

【伟邦科技】项目验收

【伟邦科技】项目验收

【星原电子】项目验收

【星原电子】项目验收

【比亚迪】项目验收

【比亚迪】项目验收

【威诺高】项目验收

【威诺高】项目验收

万家乐MES项目

万家乐MES项目

【赛尔美】项目验收

【赛尔美】项目验收

【盈瑞丰】项目验收

【盈瑞丰】项目验收

【泰途】项目验收

【泰途】项目验收

【许继集团】项目验收

【许继集团】项目验收

Letter of Thanks

【比亚迪】感谢信

【比亚迪】感谢信

【帕尔福】感谢信

【帕尔福】感谢信

【恒美】感谢信

【恒美】感谢信

【宏石激光】感谢信

【宏石激光】感谢信

【伟邦科技】感谢信

【伟邦科技】感谢信

【精体电子】感谢信

【精体电子】感谢信

【诺必达】感谢信

【诺必达】感谢信

【金尚智能】感谢信

【金尚智能】感谢信

【赛尔美】感谢信

【赛尔美】感谢信

【比亚迪】感谢信

【比亚迪】感谢信

【帕尔福】感谢信

【帕尔福】感谢信

【恒美】感谢信

【恒美】感谢信

【宏石激光】感谢信

【宏石激光】感谢信

【伟邦科技】感谢信

【伟邦科技】感谢信

【精体电子】感谢信

【精体电子】感谢信

【诺必达】感谢信

【诺必达】感谢信

【金尚智能】感谢信

【金尚智能】感谢信

【赛尔美】感谢信

【赛尔美】感谢信

Awards & Honors

【创维集团】赠送牌匾

【创维集团】赠送牌匾

【小熊电器】赠送牌匾

【小熊电器】赠送牌匾

【熠日照明】赠送牌匾

【熠日照明】赠送牌匾

【伟邦科技】赠送牌匾

【伟邦科技】赠送牌匾

【许继集团】赠送牌匾

【许继集团】赠送牌匾

【优特电力】赠送牌匾

【优特电力】赠送牌匾

【星原电子】赠送牌匾

【星原电子】赠送牌匾

【易事特】赠送牌匾

【易事特】赠送牌匾

【敬业集团】赠送牌匾

【敬业集团】赠送牌匾

【诺必达】赠送牌匾

【诺必达】赠送牌匾

【瑞能智慧】赠送牌匾

【瑞能智慧】赠送牌匾

【精体电子】赠送牌匾

【精体电子】赠送牌匾

【东陆科技】赠送牌匾

【东陆科技】赠送牌匾

【盈瑞丰】赠送牌匾

【盈瑞丰】赠送牌匾

【星河精密】赠送牌匾

【星河精密】赠送牌匾

【净诺环境】赠送牌匾

【净诺环境】赠送牌匾

【维诺电器】赠送牌匾

【维诺电器】赠送牌匾

【威诺高】赠送牌匾

【威诺高】赠送牌匾

【格泰水暖】赠送牌匾

【格泰水暖】赠送牌匾

【明庆电子】赠送牌匾

【明庆电子】赠送牌匾

【锦力电器】赠送牌匾

【锦力电器】赠送牌匾

【广联汽配】赠送牌匾

【广联汽配】赠送牌匾

【三胜电器】赠送牌匾

【三胜电器】赠送牌匾

【恒美】赠送牌匾

【恒美】赠送牌匾

【恩玖科技】赠送牌匾

【恩玖科技】赠送牌匾

【弘景光电】赠送牌匾

【弘景光电】赠送牌匾

【比迪电器】赠送牌匾

【比迪电器】赠送牌匾

【博恩电器】赠送牌匾

【博恩电器】赠送牌匾

【爱尼智能】赠送牌匾

【爱尼智能】赠送牌匾

【创维集团】赠送牌匾

【创维集团】赠送牌匾

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