Hardware/Sheet Metal/Die Casting/Injection Molding Industry
Core Pain Points & Challenges?
Non-Refined Mold Management
Although mold fixed-point positioning and basic management systems have been built, mold real status is inconsistent with system status, causing many mold problems during use
Equipment Islands Without Connection
Equipment has no connected data collection, data islands, not conducive to equipment utilization monitoring & real-time production data acquisition
Untimely Process Connection
Material next-process transfer time in logistics is earlier than previous-process transfer time; time management is not foolproof; processes cannot be quickly closed, leading to excessive work-in-process
Difficult Exception Traceability & Location
Material batches cannot be precisely traced; problems cannot be quickly locked
Difficult Personnel Wage Calculation
Manual calculation of piece-rate wages is prone to errors
Difficult Work Order Loss Accounting
Work order material loss calculation is not timely; production process loss & over-issuance cannot be promptly counted
Untimely Inspection Operations
Inspection data analysis is not timely; process abnormalities lack early warning
Inventory Account-Reality Inconsistency
Relying on accountants to book in ERP system; accounting is not timely; account-reality does not match
Difficult Drawing Matching & Query
Existing drawing materials lack unified indexing & association systems; drawings of different specialties & stages are cross-mixed; manual verification & matching are difficult; finding target drawings often requires repeated browsing & comparison, seriously affecting work progress
Customized Solution Introduction
Systematic management of tooling & molds, facilitating usage record queries
Through equipment data collection, realize equipment data interconnection; through MES system equipment calibration module, standardize & control calibration equipment errors
After importing plans, import into system by scheduling date & line; production scheduling plans; real-time view of each line's production achievement rate
Through work order startup, associate production equipment (designated startup line, line-associated equipment), raw material barcode to obtain original label information, operators & process parameters, realize production process batch traceability
Automatically collect & calculate 'output, quality, process unit price', realizing automatic generation of wage accounting reports
According to actual work order requisition quantity, combined with work order return quantity, automatically count work order loss
Establish abnormal andon mechanism, improve abnormal response capability, minimize losses caused by abnormalities
Through WMS system mobile operations, barcoded management, ERP integration, realize real-time linkage between accounting & site
Realize drawing digitalization, unification & association management; establish unified drawing library & indexing system; automatic association & matching between drawings & production elements
Hardware / Sheet Metal / Die Casting / Injection Molding Industry Solution
Management Process
Key Function Highlights
Real-Time Dynamic Inventory
Inventory changes updated in real time, precise data, eliminating errors & omissions.
Line-Side Material Management
Precise line-side material delivery, reducing accumulation & material shortage shutdowns.
Planning Scheduling & Dispatch
One-click dispatch of scheduling & work assignment, rapid response to rush orders.
Semi-Finished Product Kitting Turnover
Kitting status clear at a glance, accelerating semi-finished product flow without waiting.
Mold Management
Digital mold lifespan & maintenance, eliminating unplanned downtime.
Equipment Data Collection
Automatic equipment operating data collection, real-time monitoring with millisecond-level early warning.
Exc Mgmt
One-click abnormal reporting, escalated level by level, closed-loop handling with traceable records.
Piece-Rate Wage Accounting
Automatic accounting of reporting data, daily wage settlement transparent & dispute-free.
Process Card Reporting
PDA scan reporting, progress real-time feedback, paperless circulation.
Lab Mgmt
Precisely record man-machine working hours, eliminating ineffective labor black holes.
Quality Management
Real-time quality inspection data analysis, intelligent grading, controlling quality from the source.
Contact Us for Solution
Application Value
Production Line Plan Achievement Improvement
Exception Response Speed Improvement
Account-Reality Consistency Improved to
Employee Operation Efficiency Improvement
Quality Operation Efficiency Improvement
Paper Cost Reduction
Industry Customer Cases
Jinshang Intelligent
Hengmei Hardware
Jinmei Zhigao
Huaji Machinery
Customer Recognition
Project Kickoff Meeting
敬业集团MES项目
小熊电器WMS/MES项目
创维集团WMS/MES/APS项目
熠日照明WMS/MES/APS/SRM项目
北方光电WMS/MES项目
长视科技WMS/MES项目
瑞能集团WMS/SRM/APS项目
瑞德智能MES项目
易事特WMS/MES/QMS项目
诺必达WMS&MES项目
云聚MES项目
银三环SCM项目
尊特数码MES项目
英特科技WMS&MES项目
盈瑞丰WMS&MES项目
星原电子WMS&MES项目
康创电子WMS/MES项目.
英飞同仁WMS/MES项目.
声凯乐器WMS项目
恒铭达WMS项目
伟邦钣金MES项目
伟经家居WMS&MES项目
净诺环境WMS项目
广东帕尔福MES&WMS&APS项目
赛而美MES项目
瀚邦为MES项目
欧赛电子数字化项目
明庆电子MES项目
富来电子MES&WMS&APS项目
康创电子数字化项目
美特APS项目
美力弹簧MES项目
凯洋医疗数字化项目
康蒂WMS&MES项目
宏石WMS项目
净诺环境WMS项目
佳禾智能数字化项目
精而美WMS&MES项目
恒美WMS&MES项目
东陆科技MES项目
中强电子WMS项目
百威电子WMS&MES项目
云曼数字化工厂项目
邦普电子WMS&MES项目
科利WMS&MES&QMS项目
乐图电子WMS&MES项目
赛尔美MES项目
佳韵电子数字化项目
敬业集团MES项目
小熊电器WMS/MES项目
创维集团WMS/MES/APS项目
熠日照明WMS/MES/APS/SRM项目
北方光电WMS/MES项目
长视科技WMS/MES项目
瑞能集团WMS/SRM/APS项目
瑞德智能MES项目
易事特WMS/MES/QMS项目
诺必达WMS&MES项目
云聚MES项目
银三环SCM项目
尊特数码MES项目
英特科技WMS&MES项目
盈瑞丰WMS&MES项目
星原电子WMS&MES项目
康创电子WMS/MES项目.
英飞同仁WMS/MES项目.
声凯乐器WMS项目
恒铭达WMS项目
伟邦钣金MES项目
伟经家居WMS&MES项目
净诺环境WMS项目
广东帕尔福MES&WMS&APS项目
赛而美MES项目
瀚邦为MES项目
欧赛电子数字化项目
明庆电子MES项目
富来电子MES&WMS&APS项目
康创电子数字化项目
美特APS项目
美力弹簧MES项目
凯洋医疗数字化项目
康蒂WMS&MES项目
宏石WMS项目
净诺环境WMS项目
佳禾智能数字化项目
精而美WMS&MES项目
恒美WMS&MES项目
东陆科技MES项目
中强电子WMS项目
百威电子WMS&MES项目
云曼数字化工厂项目
邦普电子WMS&MES项目
科利WMS&MES&QMS项目
乐图电子WMS&MES项目
赛尔美MES项目
佳韵电子数字化项目
Project Acceptance Meeting
【易事特】项目验收会
【易事特】项目验收
【优特科技】项目验收
【伟邦科技】项目验收
【星原电子】项目验收
【比亚迪】项目验收
【威诺高】项目验收
万家乐MES项目
【赛尔美】项目验收
【盈瑞丰】项目验收
【泰途】项目验收
【许继集团】项目验收
【易事特】项目验收会
【易事特】项目验收
【优特科技】项目验收
【伟邦科技】项目验收
【星原电子】项目验收
【比亚迪】项目验收
【威诺高】项目验收
万家乐MES项目
【赛尔美】项目验收
【盈瑞丰】项目验收
【泰途】项目验收
【许继集团】项目验收
Letter of Thanks
【比亚迪】感谢信
【帕尔福】感谢信
【恒美】感谢信
【宏石激光】感谢信
【伟邦科技】感谢信
【精体电子】感谢信
【诺必达】感谢信
【金尚智能】感谢信
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【赛尔美】感谢信
【比亚迪】感谢信
【帕尔福】感谢信
【恒美】感谢信
【宏石激光】感谢信
【伟邦科技】感谢信
【精体电子】感谢信
【诺必达】感谢信
【金尚智能】感谢信
【赛尔美】感谢信
Awards & Honors
【创维集团】赠送牌匾
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【易事特】赠送牌匾
【敬业集团】赠送牌匾
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【精体电子】赠送牌匾
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【精体电子】赠送牌匾
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【星河精密】赠送牌匾
【净诺环境】赠送牌匾
【维诺电器】赠送牌匾
【威诺高】赠送牌匾
【格泰水暖】赠送牌匾
【明庆电子】赠送牌匾
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【广联汽配】赠送牌匾
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【弘景光电】赠送牌匾
【比迪电器】赠送牌匾
【博恩电器】赠送牌匾
【爱尼智能】赠送牌匾
